The development of an ECU involves both hardware and software required to perform the functions expected from that particular module. Automotive ECU's are being developed following the V-model.5 Recently the trend is to dedicate a significant amount of time and effort to develop safe modules by following standards like ISO 26262.6 It is rare that a module is developed fully from scratch. The design is generally iterative and improvements are made to both the hardware and software. The development of most ECUs is carried out by Tier 1 suppliers based on specifications provided by the OEM.
As part of the development cycle, manufacturers perform detailed FMEAs and other failure analyses to catch failure modes that can lead to unsafe conditions or driver annoyance. Extensive testing and validation activities are carried out as part of the Production part approval process to gain the confidence of the hardware and software. On-board diagnostics or OBD help provide specific data related to which system or component failed or caused a failure during run time and help perform repairs.
Some people may wish to modify their ECU so as to be able to add or change functionality. However modern ECUs come equipped with protection locks to prevent users from modifying the circuit or exchange chips. The protection locks are a form of digital rights management (DRM), the circumventing of which is illegal in certain jurisdictions. In the United States for example, the DMCA criminalizes circumvention of DRM,7 though an exemption does apply that allows the owner of a motorized land vehicle circumvention if it is required to allow diagnosis, repair or lawful modification (ie. that does not violate applicable law such as emissions regulations).8
National Instruments White Paper on Electronic Control Units Archived 2013-12-21 at the Wayback Machine http://www.ni.com/white-paper/3312/en/ ↩
"Number of automotive ECUs continues to rise". eeNews Automotive. 2019-05-15. Retrieved 2021-07-18. https://www.eenewsautomotive.com/news/number-automotive-ecus-continues-rise ↩
Ebert, Christof; Jones, Capers (2009-04-01). "Embedded Software: Facts, Figures, and Future". Computer. 42 (4): 42–52. doi:10.1109/MC.2009.118. S2CID 14008049. Retrieved 2010-09-15. http://portal.acm.org/citation.cfm?id=1550393.1550433 ↩
baua (2022-01-04). "What is Electronic control Unit and what does it do". Bauaelectric News. Retrieved 2022-01-12.[dead link] https://bauaelectric.com/cars/what-is-electronic-control-unit-and-what-does-it-do/ ↩
Case, Lenny (October 2011). "Fast-tracking ECU development". Automotive Industries. http://www.ai-online.com/Adv/Previous/show_issue.php?id=4376 ↩
"Circumventing ECU protection being illegal". Wired. 2015-01-23. https://www.wired.com/2015/01/let-us-hack-our-cars/ ↩
"Federal Register". 2015-10-28. https://www.federalregister.gov/d/2015-27212/p-173 ↩