The main components of a nickel titanium rotary file are tip size, taper, flutes, helix angle and measuring stop. There can be other features such as redial lands and measuring lines incorporated in some designs.
Separation of nickel titanium rotary files happens due to torsional failure, cyclic fatigue, or the combination of both in clinical practice.2
It has been found that the decision to discard a rotary file after being used with regard to prevention of file separation is dependent on operator's skills and judgment.5
http://www.nxtbook.com/nxtbooks/aae/endodonticglossary/index.php Eleazer, P. D., Glickman, G. N., McClanahan, S. B., Webb, T. D., & Justman, B. C. (2012). Glossary of Endodontic terms. http://www.nxtbook.com/nxtbooks/aae/endodonticglossary/index.php ↩
Plotino, G., Grande, N. M., Cordaro, M., Testarelli, L., & Gambarini, G. (2009). A review of cyclic fatigue testing of nickel-titanium rotary instruments. Journal of endodontics, 35(11), 1469-1476 ↩
Martin, B., Zelada, G., Varela, P., Bahillo, J. G., Magán, F., Ahn, S., & Rodriguez, C. (2003). Factors influencing the fracture of nickel‐titanium rotary instruments. International Endodontic Journal, 36(4), 262-266. ↩
McSpadden, J. T. "Mastering endodontic instrumentation." Chattanooga, TN: Cloudland Institute (2007): 51-2. ↩
Parashos, Peter, Ian Gordon, and Harold H. Messer. "Factors influencing defects of rotary nickel-titanium endodontic instruments after clinical use." Journal of endodontics 30.10 (2004): 722-725. ↩