In the testing of printed circuit boards, a flying probe test or fixtureless in-circuit test (FICT) system may be used for testing low to mid volume production, prototypes, and boards that present accessibility problems. A traditional "bed of nails" tester for testing a PCB requires a custom fixture to hold the assembled printed circuit board (PCBA) and the pogo pins which make contact with the PCBA. In contrast, FICT uses two or more flying probes, which may be moved based on software instruction.1 The flying probes are electro-mechanically controlled to access components on printed circuit assemblies (PCAs). The probes are moved around the board under test using an automatically operated two-axis system, and one or more test probes contact components of the board or test points on the printed circuit board.2
The main advantage of flying probe testing is the substantial cost of a bed-of-nails fixture, costing on the order of US $20,000,3 is not required. The flying probes also allow easy modification of the test fixture when the PCBA design changes. FICT may be used on both bare or assembled PCBs.4 However, since the tester makes measurements serially, instead of making many measurements at once, the test cycle may become much longer than for a bed-of-nails fixture. A test cycle that takes 30 seconds on such a system may take an hour with flying probes. Test coverage may not be as comprehensive as a bed of nails tester (assuming similar net access for each), because fewer points are tested at one time.5
Stephen F. Scheiber (2001). Building a Successful Board-test Strategy. Newnes. pp. 303–. ISBN 978-0-7506-7280-1. 978-0-7506-7280-1 ↩
R. S. Khandpur, Printed Circuit Boards:Design, Fabrication, Assembly and Testing, Tata-McGraw Hill, ISBN 0070588147, 2005, page 572 /wiki/ISBN_(identifier) ↩
"ICT Performs Comprehensive Testing". NexLogic. NexLogic Technologies Inc. Retrieved 30 September 2019. https://www.nexlogic.com/pcb-testing/ict-testing/ ↩
Keith Brindley (22 October 2013). Automatic Test Equipment. Elsevier. pp. 12–. ISBN 978-1-4831-0115-6. 978-1-4831-0115-6 ↩
Alec Cohen, Prototype to Product: A Practical Guide for Getting to Market, O'Reilly, 2015, ISBN 1449362281, pp. 83, 84 /wiki/ISBN_(identifier) ↩