Main article: Metal swarf
Chips can be extremely sharp and they can cause serious injuries if not handled correctly. It is not uncommon for chips flying off the cutter to be ejected with great force and to fly several yards.
Due to its high surface area, swarf composed of some reactive metals can be highly flammable. Swarf may also spontaneously combust, especially if the swarf is coated with cutting oil.2 To extinguish swarf fires, a special fire extinguisher is needed, designed for fighting Class D (metal) fires.
When machining without coolant, swarf is usually very hot and can easily burn the machine operator. Machinists typically wear long pants, eye protection and other personal protective equipment for this reason.
Some engineering materials such as beryllium are hazardous when finely divided and appropriate measures should be taken to prevent exposure.
For ease of transport and handling, swarf may be compressed into bricks. Metal swarf can usually be recycled.
"The universe is finished; the copestone is on, and the chips were carted off a million years ago." —Ishmael, in Moby-Dick, by Herman Melville. /wiki/Moby-Dick ↩
"Scrap Metal" (PDF). UK P&I Club. Archived from the original (PDF) on 10 January 2019. Retrieved 10 January 2019. https://web.archive.org/web/20190110184602/https://www.ukpandi.com/fileadmin/uploads/uk-pi/LP%20Documents/Carefully_to_Carry/C2C_Articles_2018/Scrap_Metal.pdf ↩