Laser metal deposition (LMD) is an additive manufacturing process in which a feedstock material (typically a powder) is melted with a laser and then deposited onto a substrate. A variety of pure metals and alloys can be used as the feedstock, as well as composite materials such as metal matrix composites. Laser sources with a wide variety of intensities, wavelengths, and optical configurations can be used. While LMD is typically a melt-based process, this is not a requirement, as discussed below. Melt-based processes typically have a strength advantage, due to achieving a full metallurgical fusion.
Synonyms include laser powder forming and the proprietary laser engineered net shaping, additive manufacturing technologies developed for fabricating metal parts directly from a computer-aided design (CAD) solid model by using a metal powder injected into a molten pool created by a focused, high-powered laser beam. The process can also make "near" net shape parts when it is not possible to make an item to exact specifications. In these cases post-production process like light machining, surface finishing, or heat treatment may be applied to achieve end compliance. Other trademarked techniques include direct metal deposition (DMD) and laser consolidation (LC). Compared to processes that use powder beds, such as selective laser melting (SLM) objects created with this technology can be substantially larger, even up to several feet long.