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Cryogenic rocket engine
Rocket propulsion system requiring low-temperature fuels

A cryogenic rocket engine is a rocket engine that uses a cryogenic fuel and oxidizer; that is, both its fuel and oxidizer are gases which have been liquefied and are stored at very low temperatures. These highly efficient engines were first flown on the US Atlas-Centaur and were one of the main factors of NASA's success in reaching the Moon by the Saturn V rocket.

Rocket engines burning cryogenic propellants remain in use today on high performance upper stages and boosters. Upper stages are numerous. Boosters include ESA's Ariane 6, JAXA's H-II, ISRO's GSLV, LVM3, NASA's Space Launch System. The United States, Russia, India, Japan, France and China are the only countries that have operational cryogenic rocket engines.

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Cryogenic propellants

Rocket engines need high mass flow rates of both oxidizer and fuel to generate useful thrust. Oxygen, the simplest and most common oxidizer, is in the gas phase at standard temperature and pressure, as is hydrogen, the simplest fuel. While it is possible to store propellants as pressurized gases, this would require large, heavy tanks that would make achieving orbital spaceflight difficult if not impossible. On the other hand, if the propellants are cooled sufficiently, they exist in the liquid phase at higher density and lower pressure, simplifying tankage. These cryogenic temperatures vary depending on the propellant, with liquid oxygen existing below −183 °C (−297.4 °F; 90.1 K) and liquid hydrogen below −253 °C (−423.4 °F; 20.1 K). Since one or more of the propellants is in the liquid phase, all cryogenic rocket engines are by definition liquid-propellant rocket engines.3

Various cryogenic fuel-oxidizer combinations have been tried, but the combination of liquid hydrogen (LH2) fuel and the liquid oxygen (LOX) oxidizer is one of the most widely used.45 Both components are easily and cheaply available, and when burned have one of the highest enthalpy releases in combustion,6 producing a specific impulse of up to 450 s at an effective exhaust velocity of 4.4 kilometres per second (2.7 mi/s; Mach 13).

Components and combustion cycles

The major components of a cryogenic rocket engine are the combustion chamber, pyrotechnic initiator, fuel injector, fuel and oxidizer turbopumps, cryo valves, regulators, the fuel tanks, and rocket engine nozzle. In terms of feeding propellants to the combustion chamber, cryogenic rocket engines are almost exclusively pump-fed. Pump-fed engines work in a gas-generator cycle, a staged-combustion cycle, or an expander cycle. Gas-generator engines tend to be used on booster engines due to their lower efficiency, staged-combustion engines can fill both roles at the cost of greater complexity, and expander engines are exclusively used on upper stages due to their low thrust.

LOX+LH2 rocket engines by country

Currently, six countries have successfully developed and deployed cryogenic rocket engines:

CountryEngineCycleUseStatus
 United StatesRL-10ExpanderUpper stageActive
J-2Gas-generatorlower stageRetired
SSME (aka RS-25)Staged combustionBoosterActive
RS-68Gas-generatorBoosterRetired
BE-3Combustion tap-offNew ShepardActive
BE-7Dual ExpanderBlue Moon (spacecraft)Active
J-2XGas-generatorUpper stageDevelopmental
 RussiaRD-0120Staged combustionBoosterRetired
KVD-1Staged combustionUpper stageRetired
RD-0146ExpanderUpper stageDevelopmental
 FranceVulcainGas-generatorBoosterActive
HM7BGas-generatorUpper stageRetired
VinciExpanderUpper stageActive
 IndiaCE-7.5Staged combustionUpper stageActive
CE-20Gas-generatorUpper stageActive
 ChinaYF-73Gas-generatorUpper stageRetired
YF-75Gas-generatorUpper stageActive
YF-75DExpander cycleUpper stageActive
YF-77Gas-generatorBoosterActive
 JapanLE-7 / 7A7Staged combustionBoosterActive
LE-5 / 5A / 5B8Gas-generator(LE-5)Expander bleed(5A/5B)Upper stageActive
LE-99Expander bleedBoosterActive

Comparison of first stage cryogenic rocket engines

modelSSME/RS-25LE-7ARD-0120Vulcain 2RS-68YF-77
Country of origin United States Japan Soviet Union France United States China
CycleStaged combustionStaged combustionStaged combustionGas-generatorGas-generatorGas-generator
Length4.24 m3.7 m4.55 m3.00 m5.20 m2.6 m
Diameter1.63 m1.82 m2.42 m1.76 m2.43 m1.5 m
Dry weight3,177 kg1,832 kg3,449 kg1,686 kg6,696 kg1,054 kg
PropellantLOX/LH2LOX/LH2LOX/LH2LOX/LH2LOX/LH2LOX/LH2
Chamber pressure18.9 MPa12.0MPa21.8 MPa11.7 MPa9.7 MPa10.1 MPa
Isp (vac.)453 sec440 sec454 sec433 sec409 sec428 sec
Thrust (vac.)2.278MN1.098MN1.961MN1.120MN3.37MN0.7MN
Thrust (SL)1.817MN0.87MN1.517MN0.800MN2.949MN0.518MN
Used inSpace ShuttleSpace Launch SystemH-IIAH-IIBEnergiaAriane 5Delta IVLong March 5

Comparison of upper stage cryogenic rocket engines

Specifications
 RL-10HM7BVinciKVD-1CE-7.5CE-20YF-73YF-75YF-75DRD-0146ES-702ES-1001LE-5LE-5ALE-5B
Country of origin United States France France Soviet Union India India China China China Russia Japan Japan Japan Japan Japan
CycleExpanderGas-generatorExpanderStaged combustionStaged combustionGas-generatorGas-generatorGas-generatorExpanderExpanderGas-generatorGas-generatorGas-generatorExpander bleed cycle(Nozzle Expander)Expander bleed cycle(Chamber Expander)
Thrust (vac.)66.7 kN (15,000 lbf)62.7 kN180 kN69.6 kN73 kN186.36 kN44.15 kN83.585 kN88.36 kN98.1 kN (22,054 lbf)68.6 kN (7.0 tf)1098 kN (10.0 tf)11102.9 kN (10.5 tf)r121.5 kN (12.4 tf)137.2 kN (14 tf)
Mixture ratio5.5:1 or 5.88:15.05.85.055.05.26.05.26.05.555
Nozzle ratio4083.11004080804040140130110
Isp (vac.)433444.2465462454442420438442.64634251242513450452447
Chamber pressure :MPa2.353.56.15.65.86.02.593.684.15.92.453.513.653.983.58
LH2 TP rpm90,00042,00065,000125,00041,00046,31050,00051,00052,000
LOX TP rpm18,00016,68021,08016,00017,00018,000
Length m1.731.82.2~4.22.142.141.442.82.22.682.692.79
Dry weight kg135165550282435558236245265242255.8259.4255248285

References

  1. Bilstein, Roger E. (1995). Stages to Saturn: A Technological History of the Apollo/Saturn Launch Vehicles (NASA SP-4206) (The NASA History Series). NASA History Office. pp. 89–91. ISBN 0-7881-8186-6. 0-7881-8186-6

  2. Bilstein, Roger E. (1995). Stages to Saturn: A Technological History of the Apollo/Saturn Launch Vehicles (NASA SP-4206) (The NASA History Series). NASA History Office. pp. 89–91. ISBN 0-7881-8186-6. 0-7881-8186-6

  3. Biblarz, Oscar; Sutton, George H. (2009). Rocket Propulsion Elements. New York: Wiley. p. 597. ISBN 978-0-470-08024-5. 978-0-470-08024-5

  4. Bilstein, Roger E. (1995). Stages to Saturn: A Technological History of the Apollo/Saturn Launch Vehicles (NASA SP-4206) (The NASA History Series). NASA History Office. pp. 89–91. ISBN 0-7881-8186-6. 0-7881-8186-6

  5. The liquefaction temperature of oxygen is 89 kelvins, and at this temperature it has a density of 1.14 kg/L. For hydrogen it is 20 K, just above absolute zero, and has a density of 0.07 kg/L. /wiki/Kelvin

  6. Biswas, S. (2000). Cosmic perspectives in space physics. Bruxelles: Kluwer. p. 23. ISBN 0-7923-5813-9. "... [LH2+LOX] has almost the highest specific impulse." 0-7923-5813-9

  7. "Le-7A|エンジン|H-Iiaロケット|ロケット|Jaxa 宇宙輸送技術部門". https://www.rocket.jaxa.jp/rocket/engine/le7/

  8. "Le-5B|エンジン|H-Iiaロケット|ロケット|Jaxa 宇宙輸送技術部門". https://www.rocket.jaxa.jp/rocket/engine/le5b/

  9. "Le-9|エンジン|H3ロケット|ロケット|Jaxa 宇宙輸送技術部門". https://www.rocket.jaxa.jp/rocket/engine/le9/

  10. without nozzle 48.52kN (4.9 tf)

  11. without nozzle 66.64kN (6.8 tf)

  12. without nozzle 286.8

  13. without nozzle 291.6