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S-IVB
Third stage on the Saturn V and second stage on the Saturn IB

The S-IVB (pronounced "S-four-B") was the third stage on the Saturn V and second stage on the Saturn IB launch vehicles. Built by the Douglas Aircraft Company, it had one J-2 rocket engine. For lunar missions it was fired twice: first for Earth orbit insertion after second stage cutoff, and then for translunar injection (TLI).

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History

The S-IVB evolved from the upper stage of the Saturn I rocket (the S-IV) and was the first stage of the Saturn V to be designed. The S-IV used a cluster of six RL-10 engines but used the same fuels as the S-IVB – liquid hydrogen and liquid oxygen. It was also originally meant to be the third stage of a planned rocket called the C-4, hence the name S-IV.

Eleven companies submitted proposals for being the lead contractor on the stage by the deadline of 29 February 1960. NASA administrator T. Keith Glennan decided on 19 April that Douglas Aircraft Company would be awarded the contract. Convair had come in a close second but Glennan did not want to monopolize the liquid hydrogen-fueled rocket market as Convair was already building the Centaur stage of the Atlas-Centaur rocket.

In the end, the Marshall Space Flight Center decided to use the C-5 rocket (later called the Saturn V), which had three stages and would be topped with an uprated S-IV called the S-IVB featuring a single J-2 engine, as opposed to the cluster of 6 RL-10 engines on the S-IV. Douglas was awarded the contract for the S-IVB because of the similarities between it and the S-IV. At the same time, it was decided to create the C-IB rocket (Saturn IB) that would also use the S-IVB as its second stage and could be used for testing the Apollo spacecraft in low Earth orbit.

12 200-series and 16 500-series S-IVB stages were built, alongside 3 test stages. NASA was working on acquiring 4 additional 200-series stages (as part of 4 new Saturn IB rockets, SA-213 to 216), but funding never materialized and the order was canceled in August 1968 before S-IVB hardware was assembled.1 Similarly, an order for two additional 500-series stages (for Saturn V rockets 516 and 517) was canceled around the same time.2

Configuration

Douglas built two distinct versions of the S-IVB, the 200 series and the 500 series. The 200 series was used by the Saturn IB and differed from the 500 in that it did not have a flared interstage and it had less helium pressurization on board since it did not have to be restarted. In the 500 series, the interstage flared out to match the larger diameter of the S-II stage of the Saturn V. The 200 series also had three solid rockets for separating the S-IVB from the S-IB during staging. On the 500 series this was reduced to two, and two small Auxiliary Propulsion System (APS) thruster modules were added as ullage motors for restarting the J-2 engine and to provide attitude control during coast phases of flight.

The S-IVB carried 73,280 litres (19,360 US gal) of liquid oxygen (LOX), massing 87,200 kilograms (192,200 lb). It carried 252,750 litres (66,770 US gal) of liquid hydrogen (LH2), massing 18,000 kilograms (40,000 lb). Empty mass was 10,000 kilograms (22,000 lb)34

Auxiliary Propulsion System

Attitude control was provided by J-2 engine gimbaling during powered flight and by the two APS modules during coast. APS modules were used for three-axis control during coast phases, roll control during J-2 firings, and ullage for the second ignition of the J-2 engine.56 Each APS module contained two 150-pound-force (670 N) thrusters providing thrust for roll and pitch, another 150-pound-force thruster for yaw, and one 70-pound-force (310 N) thruster for ullage. Each module contained its own propellant tanks of 150 pounds (68 kg) dinitrogen tetroxide and 115 pounds (52 kg) monomethyl hydrazine as well as compressed helium to pressurize its propellants.7

Uses

A surplus S-IVB tank, serial number 212, was converted into the hull for Skylab, the first American space station. Skylab was launched on a Saturn V on May 14, 1973, and it eventually reentered the atmosphere on July 11, 1979. A second S-IVB, serial number 515, was also converted into a backup Skylab, but this one never flew.

From Apollo 13 onward, the S-IVB stages were crashed into the Moon to perform seismic measurements used for characterizing the lunar interior.

Stages built

200 series
Serial numberUseLaunch dateCurrent locationNotesImage
S-IVB-S"Battleship" static test stage8Scrapped in 2024.9 Previously stacked on top of S-IB-11 at the Alabama Welcome Center in Ardmore, AL.Test article made with thicker stainless steel tanks (flight stages would use thinner aluminum tanks) for early propellant loading and engine tests. Assembly completed in mid-1964, began testing in September of the same year.1011
S-IVB-FFacilities test stageAppears to have been scrapped in the 1990sCompleted in early 1965, used later that year (without J-2 engine) to check out ground facilities at LC-34 and LC-37 at Cape Canaveral. Completed similar testing as part of SA-500F at KSC in 1965/1966. Modified in 1970 to become Skylab Dynamic Test vehicle.1213
S-IVB-D"Dynamic" test stageU.S. Space & Rocket Center, Huntsville, AlabamaAssembly completed in 1964. Delivered to Marshall Space Flight Center in January 1965; also used for structural testing as part of SA-500D in 1967.14
S-IVB-TFlight-weight test stage; Assembly cancelledWould have featured flight-like aluminum tanks (unlike S-IVB-S) for final tanking and engine testing. Canceled during assembly, tanks were transferred to the S-IVB-F unit15
S-IVB-201AS-201February 26, 1966Suborbital test; impacted Atlantic Ocean at 9.6621S, 10.0783E16First S-IVB to fly; suborbital Saturn IB mission.
S-IVB-202AS-202August 25, 1966Suborbital test; impacted Atlantic Ocean17Suborbital Saturn IB mission; J-2 engine ignition recorded via a camera on S-IB stage.
S-IVB-203AS-203July 5, 1966Exploded in orbit during bulkhead test at end of mission; debris decayedCarried no payload in order to test the behavior of liquid hydrogen in weightlessness. Data used to validate J-2 restart possibility on 500-series S-IVB.
S-IVB-204Apollo 5 (originally intended for Apollo 1)January 22, 1968Launched LM-1 into low Earth orbit for uncrewed test; decayed
S-IVB-205Apollo 7October 11, 1968Decayed from low Earth orbit
S-IVB-206Skylab 2, (crew to Skylab)May 25, 1973Decayed from low Earth orbitFirst Saturn IB launched from LC-39B. Stages 206-210 were produced in 1966/67 then stored at Huntington Beach until 1971. Refurbished and put through a second set of ground testing prior to being shipped to KSC.18
S-IVB-207Skylab 3, (crew to Skylab)July 28, 1973Decayed from low Earth orbit
S-IVB-208Skylab 4, (crew to Skylab)November 16, 1973Decayed from low Earth orbit
S-IVB-209Unflown Skylab rescue vehicleKennedy Space CenterAlso acted as a backup vehicle for ASTP, never needed.19
S-IVB-210Apollo Soyuz Test ProjectJuly 15, 1975Decayed from low Earth orbit
S-IVB-211UnusedU.S. Space and Rocket Center, Huntsville, Alabama
S-IVB-212Converted to SkylabMay 14, 1973Re-entered Earth's atmosphere on July 11, 1979
500 series
Serial numberUseLaunch dateCurrent locationNotesImage
S-IVB-501Apollo 4November 9, 1967Impacted Pacific Ocean at 23.435N, 161.207E.First Saturn V flight test and first S-IVB to restart its J-2. Engine restart placed S-IVB and spacecraft on an Earth-intersecting trajectory.
S-IVB-502Apollo 6April 4, 1968Decayed from low Earth orbitSecond uncrewed Saturn V flight test. J-2 restart failed due to damage from pogo oscillation of previous stages. Some mission milestones accomplished using additional burns of the Apollo Service Propulsion System (SPS).
S-IVB-503Destroyed during testingOriginally intended for Apollo 8 prior to destruction
S-IVB-503NApollo 8December 21, 1968Heliocentric orbit
S-IVB-504NApollo 9March 3, 1969Heliocentric orbit
S-IVB-505NApollo 10May 18, 1969Heliocentric orbit
S-IVB-506Apollo 11July 16, 1969Heliocentric orbit
S-IVB-507Apollo 12November 14, 1969Heliocentric orbitBelieved to have been discovered as an asteroid in 2002 and given the designation J002E3
S-IVB-508Apollo 13April 11, 1970Impacted lunar surface April 14, 1970*2021
S-IVB-509Apollo 14January 31, 1971Lunar surface*
S-IVB-510Apollo 15July 26, 1971Lunar surface*
S-IVB-511Apollo 16April 16, 1972Lunar surface*
S-IVB-512Apollo 17December 7, 1972Lunar surface*
S-IVB-513Apollo 18 (cancelled)Johnson Space CenterThe other two stages of the SA-513 stack launched the Skylab space station to low Earth orbit
S-IVB-514Apollo 19 (cancelled)Kennedy Space Center
S-IVB-515Apollo 20 (cancelled), later converted to Skylab BNational Air and Space MuseumConverted to Skylab B space station as a backup to Skylab. Proposed multiple times to be launched after Skylab, but funding never materialized and the station remained unused.

(* See List of artificial objects on the Moon for location.)

Derivatives

The second stage of the Ares I rocket and the proposed Earth Departure Stage (EDS) would have had some of the characteristics of the S-IVB stage, as both would have had an uprated J-2 engine, called the J-2X, with the latter performing the same functions as that of the Series 500 version of the stage (placing the payload into orbit, and later firing the spacecraft into trans-lunar space).

The MS-IVB was a proposed modification of the S-IVB that would have been used on a Mars flyby, but it was never produced.22

See also

Wikimedia Commons has media related to Saturn S-IVB.

References

  1. Kyle, Ed. "Saturn Vehicle History". spacelaunchreport.com. Archived from the original on March 21, 2022. https://web.archive.org/web/20220321061518/https://www.spacelaunchreport.com/satstg2.html

  2. Kyle, Ed. "Saturn Vehicle History". spacelaunchreport.com. Archived from the original on March 21, 2022. https://web.archive.org/web/20220321061519/https://www.spacelaunchreport.com/satstg5.html

  3. "SP-4206 Stages to Saturn". NASA. Archived from the original on 15 October 2012. https://history.nasa.gov/SP-4206/ch6.htm

  4. "Saturn S-IVB". apollosaturn. Archived from the original on 19 September 2011. Retrieved 4 November 2011. https://web.archive.org/web/20110919052651/http://www.apollosaturn.com/sibnews/sec5.htm

  5. "SP-4206 Stages to Saturn". NASA. Archived from the original on 15 October 2012. https://history.nasa.gov/SP-4206/ch6.htm

  6. "Saturn S-IVB". apollosaturn. Archived from the original on 19 September 2011. Retrieved 4 November 2011. https://web.archive.org/web/20110919052651/http://www.apollosaturn.com/sibnews/sec5.htm

  7. "Saturn S-IVB APSM". herocirelics. Archived from the original on 5 November 2019. Retrieved 5 November 2019. https://web.archive.org/web/20191105202454/http://heroicrelics.org/cosmosphere/engines-s-ivb-v-aps/index.html

  8. Kyle, Ed. "Saturn Vehicle History". spacelaunchreport.com. Archived from the original on March 21, 2022. https://web.archive.org/web/20220321061519/https://www.spacelaunchreport.com/satstg5.html

  9. Gattis, Paul (2023-09-14). "Historic Alabama welcome center rocket dismantling begins". al. Retrieved 2024-09-06. https://www.al.com/news/2023/09/historic-alabama-welcome-center-rocket-dismantling-begins.html

  10. Kyle, Ed. "Saturn Vehicle History". spacelaunchreport.com. Archived from the original on March 21, 2022. https://web.archive.org/web/20220321061519/https://www.spacelaunchreport.com/satstg5.html

  11. Kyle, Ed. "Saturn Vehicle History". spacelaunchreport.com. Archived from the original on March 21, 2022. https://web.archive.org/web/20220321061518/https://www.spacelaunchreport.com/satstg2.html

  12. Kyle, Ed. "Saturn Vehicle History". spacelaunchreport.com. Archived from the original on March 21, 2022. https://web.archive.org/web/20220321061519/https://www.spacelaunchreport.com/satstg5.html

  13. "Saturn V Stage to be Modified". Orlando Sentinel. January 8, 1970. Retrieved 2023-03-20. https://www.newspapers.com/clip/22034094/sivb_500f_modified_for_skylab_dynamic/

  14. Kyle, Ed. "Saturn Vehicle History". spacelaunchreport.com. Archived from the original on March 21, 2022. https://web.archive.org/web/20220321061519/https://www.spacelaunchreport.com/satstg5.html

  15. Kyle, Ed. "Saturn Vehicle History". spacelaunchreport.com. Archived from the original on March 21, 2022. https://web.archive.org/web/20220321061519/https://www.spacelaunchreport.com/satstg5.html

  16. "Results of the First Saturn IB Launch Vehicle Test Flight AS-201", NASA Marshall Space Flight Center, 6 May 1966, MPR-SAT-FE-66-8. Page 43, Table 7-IV.

  17. AS-202 Press Kit Archived 2003-12-05 at the Wayback Machine http://www.apollosaturn.com/as202/as202con.htm

  18. Kyle, Ed. "Saturn Vehicle History". spacelaunchreport.com. Archived from the original on March 21, 2022. https://web.archive.org/web/20220321061518/https://www.spacelaunchreport.com/satstg2.html

  19. Kyle, Ed. "Saturn Vehicle History". spacelaunchreport.com. Archived from the original on March 21, 2022. https://web.archive.org/web/20220321061518/https://www.spacelaunchreport.com/satstg2.html

  20. "Satellite catalog". planet4589.org. Archived from the original on 11 October 2003. https://web.archive.org/web/20031011062901/http://planet4589.org/space/log/satcat.txt

  21. "Apollo Revisited: Apollo 13's Booster Impact". NASA LRO (Lunar Reconnaissance Orbiter). 23 March 2010. Retrieved February 5, 2023. https://www.nasa.gov/mission_pages/LRO/multimedia/lroimages/lroc-20100322-apollo13booster.html

  22. Portree, David S. F. (2001). Humans to Mars: Fifty Years of Mission Planning, 1950-2000. National Aeronautics and Space Administration. pp. 26–27. https://books.google.com/books?id=-HxTAAAAMAAJ&dq=%22MS-IVB%22&pg=PA27