Sensor array components are individual sensors, which are selected based on their individual sensing properties (ie. method of detection, specificity for a particular class of analyte and molecular interaction). Sensor components are chosen to respond to as many analytes as possible; so, while the sensitivity and selectivity of individual sensor components vary, the sensors have an additive effect by creating a nonselective fingerprint for a particular analyte when combined into an array architecture. Recognition of fingerprints enables detection of analytes in mixtures. Chemical sensor arrays differ from other multianalyte tests such as a urinalysis stick assay which utilizes multiple, specific sensor materials for targeted detection of analytes in a mixture; instead, chemical sensor arrays rely on cross-reactivity of individual sensor components to generate fingerprints based on the additive responses of sensor components to the target analyte.
Single sensor devices sense target analytes based on physical, optical, and electronic properties. Some sensors contain specific molecular targets to afford strong and specific binding with a particular analyte; however, while this approach is specific, complex mixture impact sensor performance. Several of these complex mixtures include odors and vapors exhaled from the lungs. Individual chemical sensors often utilize controlled sensing environments, and variations in ambient conditions (e.g., temperature and humidity) can interfere with sensor performance. Chemical sensor arrays employ pattern recognition of combinatorial responses of cross-reactive sensor components to enable sensing of a diverse array of mixtures in a variety of conditions. Chemical sensor arrays are often noted as mimicking the five senses—audition, gustation, olfaction, somatosensation, and vision—because the combinatorial responses to the different array components of a particular analytes create fingerprints for specific analytes or mixtures using both targeted molecular interactions and pattern recognition.
The history of chemical sensor arrays is closely linked with the development of other chemical sensor technologies, with research in the area of electronic chemical sensors picking up in the 1960s with the demonstration of metal-oxide semiconductor sensors capable of sensing analyses such as oxygen. Humans are capable of identifying and discerning between an estimated 10,000 scents or more, while only possessing 400 olfactory receptors. Signal processing in the brain of individual array component responses of olfactory receptors results in pattern recognition for discrimination of a particular scent. One of the design aims of many chemical sensor arrays is to mimic the performance of olfaction to design an electronic nose integrated with a variety of materials. Combining chemical sensor arrays with pattern recognition methods mimics biological sensory recognition methods. See Figure 1. Commercially available electronic nose systems exist and are used in the food industry for quality control. Current research efforts demonstrate the introduction of the electronic nose principle into environmental monitoring and medicine both as commercial instruments as well as in consumer-grade wearable electronic devices. At the center of chemical sensor arrays is the principle that different analytes will interact differently with a variety of materials. As such, any sort of material may be used in a sensor array, so long as it responds differently to different analytes or mixtures. From this idea, cross-reactive sensor arrays have been the focus of chemical sensor array development for their broad compatibility with the compounds as components of mixtures.
The signal(s) coming from an array sensor must be processed and compared with already-known patterns. Many techniques are useful in processing array data including principal component analysis (PCA), least square analysis, and more recently training of neural networks and utilization of machine learning for pattern development and identification. Machine learning has been a more recent development for generation and recognition of patterns for chemical sensor array data. The method of data analysis chosen depends on a variety of factors including sensing parameters, desired use of the information (quantitative or qualitative), and the method of detection which can be classified under four major types of chemical sensor array: electronic, optical, acoustic wave, and electrochemical sensor arrays.
The first type of chemical sensor array relies on modulation of an electronic signal for signal acquisition. This type of chemical sensor array often utilizes a semiconductive material such as metal-oxide semiconductors, conductive polymers, nanomaterials, or framework materials such as metal-organic and covalent-organic frameworks. One of the simplest device architectures for an electronic chemical sensor is a chemiresistor, and other architectures include capacitors and transistors; these materials have a resistance which can be altered through physisorption or chemisorption of target molecules and thus a measurable signal as a change in electrical current, capacitance, or voltage.
Metal-oxide semiconductors were first reported in the 1960s as a chemiresistor sensor for single-analyte detection of organic vapors. The first commercially available chemiresistive sensors utilized metal-oxide semiconductors for the detection of carbon monoxide. Although most known for their use in carbon monoxide detectors, metal-oxide semiconductors are capable of sensing other analytes through strategic tuning of their composition. The high operating temperature required to operate these sensors make these semiconductors inefficient and cross-reactive particularly with water.
Conductive framework materials have similar mechanisms for sensing; however these materials may be designed with installed active sites tuned for a specific molecular interaction. Bimetallic metallophthalocyanine metal-organic frameworks (MOFs) and covalent organic frameworks (COFs) have shown promise in single device chemiresistors at sensing hydrogen sulfide, ammonia, and nitric oxide. The development of these materials as chemiresistors allows for strategic design of arrays capable of targeted molecular interactions, which can be employed to develop array components tailored to sensing specific compounds. Computational research of several MOFs has also focused on optimizing which combinations of MOFs are best suited for sensing particular components in various mixtures. The focus on curation of framework array components demonstrated the opportunity to design robust sensor arrays experimentally and computationally.
Efforts have been made to overcome the specific limitations of different classes of materials suited for use in electronic chemical sensor arrays by combining sensors fabricated with different materials into one array. One example of these is metal-oxide nanowires coated in thin films of MOFs, which have been reported to have enhanced sensing performance over sensors made with the individual materials. Carbon black-polymer blends have also shown enhanced analyte discrimination and array-element signals to afford enhanced detection of volatile organic compounds both across a variety of classes, as well as within the same class.
Separate from electronic chemical sensor arrays are optical chemical sensor arrays which probe chemical interactions between target analytes and a sensing material with light (ultraviolet, visible, infrared). Generally, optical sensors probe chemical interactions with light through a variety of quantifiable methods including absorbance, diffraction, fluorescence, refraction, and scattering. Generally, fluorescence sensors show greater sensitivity than other optical methods. Optical sensors consist of a light source, wavelength filter(s), a sample, and a detector, with variations in sensor design based on the method used. Similar to the electronic nose, optical chemical sensor arrays have been categorized under the umbrella topic of optoelectronic nose and similarly operate by developing fingerprints for specific compounds and using pattern recognition to identify those components in mixture. Figure 2. shows the principles underlying colorimetric and fluorometric sensor arrays. Chemical interactions with dyes result in changes to light being detected in an optical sensor.
Optical sensors require selective interaction with analytes and two components are required: a probe material, and a chromo- or fluorophore. Cross-reactive optical and fluorescence arrays require strategic consideration of molecular interactions between probes and analytes. Much like electrical chemical sensor arrays, optical chemical sensor arrays face challenges in sensing in the presence of competing analytes such as water. Consideration of host-guest interactions allows an array to probe a variety of molecular features because integration of ‘promiscuous sensors’ (non-selective) such as optically active polymers permit non-discriminate sensing of a variety of compounds primarily based on hydrophobicity, and so-called ‘monogamous’ sensors with exclusive binding to a particular analyte (much like a lock-and-key design) will enhance specificity and applicability of a colorimetric sensor array. Regardless of the type of sensing probe, there are five major types of intermolecular interaction which lead to a measurable colorimetric change to a material.
While Brønsted-Lowry acid-base interactions are sensitive to a broad range of compounds, Lewis acid and base interactions comprise some of the most sensitive set of intermolecular interactions relevant to colorimetric chemical sensor arrays. The selectivity of Lewis acid and base interactions in chemical sensing are underscored by the fact that the most pungent of odors arise from Lewis bases (thiols, phosphines, amines) and the metal cation-containing olfactory receptors utilized to sense them at some of the lowest concentrations of all molecular motifs in biology use Lewis acid receptors. Lewis acid dyes (namely metals cations with an open-coordination site) are used in biological olfaction for sensing. As such, Lewis acids such as metalloporphyrins are of particular interest to researchers developing colorimetric sensor because of their strong Lewis acid-base interactions.
A variety of other reversible molecular interactions have been shown to produce color changes upon interaction with analytes. These include redox active chromo- and fluorophores which undergo specific color changes at different applied potentials. There also exists a variety of dyes such as merocyanine and azobenzene which show color changes based on the polarity of their environment. A‘push-pull’mechanism of electron density through these systems through intermolecular interactions results in augmentation of their dipole moments between ground and excited states, which manifests as observable changes to optical transition. Nanomaterials development has allowed for surface modification of certain dyes (especially redox active dyes) to afford high sensitivity due to larger surface area-to-volume ratio resulting for more active sites for analyte interaction with dyes.
Unlike the materials used in electronic chemical sensor arrays, in which direct interaction between the sensing material and an analyte leads to signal transduction as a change in conductivity or voltage, fabrication of colorimetric sensor arrays requires consideration of both analyte-substrate interaction and transduction of the optical signal. One method for colorimetric sensor array fabrication involves preparation of microspheres by suspending dyes into an inert, and transparent matrix. These microspheres are then incorporated into fiber optics. Other methods for fabricating colorimetric sensor arrays include printing of array fluor- and colorimetric dyes (either directly or in a nanoporous matrix) onto various substrates including paper, silica gel, or porous polymer membranes.
Although less common, there are two other classifications of devices with demonstrated functionality as chemical sensor arrays. These include wave devices and electrochemical sensors.
There are several major types of wave devices including acoustic wave devices, thickness shear mode resonators (TSM), and quartz crystal microbalances. These devices oscillate at known frequencies and their frequencies of oscillation are modulated by changes in the mass of the device. These devices may be modified with the plurality of the materials already discussed as being useful materials in chemical sensor array. All of these materials are marked by the broad compatibility of their intermolecular interactions as well as selective interactions to a variety of compounds, which when combined together allow for fingerprint detection of compounds in mixtures.
Modification of wave devices with materials such as micromachined metal-oxide cantilevers coated in polymer films enable enhanced detection of mixtures of volatile organic compounds as well as hydrogen gas and mercury vapor. Bulk and surface acoustic wave devices have used in higher order sensors in which the sensing material gives rise to multiple modes for signal transduction, such as electrical and optical; additionally the same wave devices have also been used to create virtual chemical sensor arrays, in which data from one sensor component is further processed. A chemical sensor array of surface-modified quartz crystal microbalances with a variety of materials including copper phthalocyanine, single- and multi-walled carbon nanotubes was shown as a promising electronic nose for gas sensing when machine learning algorithms were employed for data processing.
Another class of devices usable in chemical sensor arrays are electrodes. Commonly, electrochemical-based sensors are referred to as electronic tongues. Surface modification of an electrode in a multielectrode system allows for targeting of specific molecular interactions. Semipermeable membrane materials allows for electrodes to be made into sensors through their ability to selectively oxidize or reduce target analytes. One example includes, the use of an array of semipermeable membrane sensors made from potentiometric polymers like poly(vinyl chloride) have demonstrated their ability to monitor nitrate, nitrite, and ammonium concentrations in aqueous solution. Both voltametric and potentiometric methods have been developed, and this technique is an active area of research not only for multianalyte analysis of aqueous solutions such as cerebrospinal fluid, but also differentiation of redox products in electrochemical reactions.
There exists a diversity of well-understood, and emerging research focused on developing chemical sensor arrays for a variety of applications. Analytical devices integrated with a chemical sensor array have been proposed as diagnostic tests for cancer, bacterial infections based on fingerprint analysis of exhaled breath, as well as for food and product quality control. A few examples include:
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